TRAINING: PROCESS FMEA and Control Plans – AIAG & VDA: Understanding and Implementing

  1. Home
  2. TRAINING: PROCESS FMEA and Control Plans – AIAG & VDA: Understanding and Implementing

Understand and Implement Process FMEAs using the New AIAG & VDA FMEA 2019 Handbook (Process FMEA)

BOOK YOUR TRAINING TODAY

    We come to you!
    In-company courses can be arranged at your place of work and are extremely cost-effective on a ‘cost-per-attendee’ basis. LMR can tailor this course around your requirements.
    3 simple steps to get started:
    1. Tell us your requirements
      (How many people, your location and any specific requests).
    2. We will contact you with our proposal and price
    3. Confirm the booking.

    Email: training@lmrglobal.co.uk

    Tel: +44 (0)333 987 5180

      This course is currently available at:
      Waterton Training Centre
      Waterton Industrial Estate, Bridgend, CF31 3WT
      3 simple steps to get started:
      1. Tell us your requirements
        (How many people and any specific requests)
      2. We will contact you with our proposal and price.
      3. Confirm the booking.

      Email: training@lmrglobal.co.uk

      Tel: +44 (0)333 987 5180

      IN-HOUSE (At Your Organisation)

        We come to you!
        In-company courses can be arranged at your place of work and are extremely cost-effective on a ‘cost-per-attendee’ basis. LMR can tailor this course around your requirements.
        3 simple steps to get started:
        1. Tell us your requirements
          (How many people, your location and any specific requests).
        2. We will contact you with our proposal and price
        3. Confirm the booking.

        Email: training@lmrglobal.co.uk

        Tel: +44 (0)333 987 5180

        CLASSROOM TRAINING (At One of Our Venues)

          This course is currently available at:
          Waterton Training Centre
          Waterton Industrial Estate, Bridgend, CF31 3WT
          3 simple steps to get started:
          1. Tell us your requirements
            (How many people and any specific requests)
          2. We will contact you with our proposal and price.
          3. Confirm the booking.

          Email: training@lmrglobal.co.uk

          Tel: +44 (0)333 987 5180

          KEY FEATURES

          DURATION

          2 DAY

          CERTIFICATION

          CERTIFICATE OF COMPLETION

          COST

          POA

          Price On Application

          VENUE

          IN-HOUSE or TRAINING CENTER

          COURSE OVERVIEW

          Understand and Implement the AIAG & VDA Process FMEA (PFMEA) – using the new FMEA 2019 Handbook

          This 2 day Process FMEA and Control Plans Understanding and Implementation course, will assist you in the execution of Process FMEAs using the new AIAG & VDA FMEA Handbook. No prior knowledge is required of FMEAs.

          After attending this course, you gain the ability to describe the benefits of a robust technical risk analysis using the PFMEA development approach described in the AIAG & VDA FMEA Handbook, execute a PFMEA applying the 7-Step approach, evaluate the consistency in PFMEA application, measure the effectiveness and efficiency of PFMEA within your organisation with linkage to the Cost of Poor Quality (COPQ), and develop an Implementation Plan for your organisation to adopt the AIAG & VDA FMEA. This course also provides insight and hands-on experience with how to develop and implement Control Plans for your manufacturing processes.

          Training in Context

          The growing phenomenon of automotive OEMs adopting global platforms with similar subsystems, components, and materials is addressed within the automotive supply chain by the development of product family processes (processes that can produce several part numbers to several customers using common manufacturing processes and shared resources). When a manufacturing quality problem occurs in any “product family process” it brings about the potential risk for shipment of defective parts not only for one, but for several customer products, making technical risk mitigation related to manufacturing quality crucial for automotive industry. This challenge cannot be addressed without a robust methodology that takes into consideration all potential failure modes to all potential applications.

          The new AIAG & VDA FMEA Handbook is a critical update for the industry that addresses this, and other challenges the automotive industry is facing. The concept of robustness exists throughout all sections of the new PFMEA development approach, which is presented in the new AIAG & VDA Handbook. The Handbook contains a structured method for identifying process steps functions, requirements, and its potential failure modes.

          *This course can be tailored to your requirements and delivered ‘in-house’ at your premises or in one of our well equipped training venues.

          *For training delivered on-site at your organisation, a one (1) day add-on Application Coaching Workshop service is available (i.e. facilitated development of a partial FMEA based on the Implementation Plan).

          WHO SHOULD ATTEND

          Recommended for Core Process FMEA Team including:

          • Process/manufacturing engineers,
          • Ergonomic Engineers
          • Process Validation Engineers,
          • Quality / Reliability Engineers,
          • Project Managers,
          • FMEA Moderators / Facilitators,
          • Auditors
          • Other roles with a limited working knowledge and background with AIAG Process FMEA.

          PREREQUISITES

          None:

          No prior knowledge is required to attend this course.

           

          LEARNING OBJECTIVES

          • Describe the benefits of a robust technical risk analysis using the PFMEA development approach described in the AIAG & VDA FMEA Handbook.
          • Apply the 7-Steps approach in the execution of an actual PFMEA
          • Evaluate the consistency of PFMEA application cases
          • Measure PFMEA effectiveness, efficiency, and linkage to the Cost of Poor Quality (COPQ)
          • Develop an Implementation Plan for the AIAG & VDA FMEA
          • Describe the type of information that should be entered in each Control Plan column
          • Utilize information gathered from performing an FMEA to construct a Control Plan
          • Evaluate the consistency of Control Plan application cases
          • Develop Control Plans for your manufacturing processes

          COURSE DETAIL

          This 2 day course biased towards processes, covers everything you need to understand and execute control plans and Process FMEAs to the new AIAG & FMEA Handbook. On completion you will be empowered to help your company achieve excellence through improved performance, and ultimately bottom line profit.

          • Some of the major areas covered include:Overview of FMEA Foundations based on the new AIAG & VDA FMEA Handbook.
          • Applying 7-Steps approach – a instrumental, integrated with lessons learned, and error-proofing driven method to develop FMEAs
          • PFMEA 1st Step – Planning and Preparation.
          • PFMEA 2nd Step – Structure Analysis
          • PFMEA 3rd Step – Function Analysis
          • PFMEA 4th Step – Failure Analysis
          • PFMEA 5th Step – Risk Analysis
          • PFMEA 6th Step – Optimization
          • PFMEA 7th Step – Communication
          • Design FMEA and Process FMEA Linkages
          • Perform a Process FMEA prepared using the new AIAG & VDA FMEA Handbook
          • Evaluating PFMEA applications cases
          • PFMEA effectiveness, efficiency, and linkage to the Cost of Poor Quality (COPQ)
          • Implementation Plan for the AIAG & VDA FMEA
          • Process FMEAs and Control Plan Linkages
          • Control Plan Foundations: Y=F(X) and Cause-Effect Diagram
          • Developing and Implementing Control Plans
          • Control Plan linkages
          • Key points for Control Plan review – Control Plans as living documents
          • Control Plan Application

          CERTIFICATION

          Certificate of completion from the AIAG and VDA

          WHAT'S INCLUDED

          • Detailed course notes
          • AIAG & VDA Certificate
          • Lunch and refreshments

          COST

          We can come to you! In-company courses can be organised at any time at your place of work and are extremely cost-effective on a ‘cost-per-attendee’ basis.

          We can offer discounts for corporate clients. Please contact us for a quotation.

          Menu