AS9102 Rev C: What’s Changed and Why It Matters
The aerospace industry demands precision, traceability, and continual improvement. The AS9102 standard—governing First Article Inspection (FAI) requirements—has long been a cornerstone of quality assurance across the sector. With the release of AS9102 Revision C, organisations need to be aware of key changes and what they mean for daily operations, compliance, and customer expectations.
What is AS9102 Rev C?
AS9102 defines the requirements for performing and documenting First Article Inspections. It ensures that parts meet design intent and that production processes are capable of consistently delivering conforming products. Rev C, released by the IAQG, is the latest update, reflecting industry feedback, evolving digital practices, and the need for enhanced clarity.
What's Changed in AS9102 Rev C?
AS9102 Rev C introduces several meaningful updates to improve clarity, adaptability, and alignment with current industry practices. Key changes include:
Clearer Definitions of FAI Types
Revision C refines the definitions of Full, Partial, and Re-accomplished FAIs, removing past ambiguity and improving consistency across organisations and supply chains.
Enhanced Support for Digital Product Definition (DPD)
The standard now includes more detailed guidance on using digital 3D models and datasets as the authoritative design reference, reflecting modern engineering and manufacturing practices.
Recognition of Electronic Signatures and Documentation
AS9102 Rev C formally supports the use of electronic signatures and digital forms, allowing for improved efficiency, traceability, and alignment with digital quality systems.
Updated Form Instructions and Field Clarifications
The instructions for completing Forms 1, 2, and 3 have been clarified, including field definitions, permissible formats, and examples to reduce misinterpretation.
Improved Nonconformance Handling Guidance
There is now greater emphasis on documenting nonconforming characteristics, including clearer expectations for traceability, disposition, and corrective action where applicable.
Terminology and Formatting Improvements
Terms have been refined and formatting made more consistent across the document to align with other aerospace standards and reduce potential confusion during implementation.
Why it Matters
The updates introduced in AS9102 Rev C aren’t just administrative—they reflect the evolving demands of the aerospace industry and have real implications for how organisations operate. By aligning with the latest revision, companies strengthen their ability to meet customer and regulatory expectations, reducing the risk of noncompliance or audit findings. The enhanced support for digital product definition and electronic signatures allows teams to integrate FAI more seamlessly into modern, digital workflows—improving traceability and efficiency across the board.
Clearer definitions and form instructions promote consistency across suppliers and internal teams, helping everyone speak the same “quality language.” This reduces the potential for errors and streamlines communication throughout the supply chain. In addition, the updated guidance on handling nonconformances reinforces the importance of robust documentation and effective corrective actions, supporting continuous improvement at every level. Ultimately, these changes position organisations to be more agile, accurate, and aligned with industry best practices.
Need Help Transitioning to AS9102 Rev C?
Whether you’re updating procedures, training teams, or preparing for audits, our aerospace specialists can help you implement the changes with confidence. Get in touch with us to find out how we can support your journey.